Sheet metal fabrication, laser cutting, shot blasting, hot-dip galvanizing & powder coating — fully integrated under one roof in Nashik MIDC industrial zone.
0+
Years Active
0
Manufacturing Plants
ISO 9001:2015
Certified
2002
ESTABLISHED
5-Ton EOT Crane
Heavy-lift capacity
CNC MACHINING
LASER CUTTING
SHOT BLASTING
HOT-DIP GALVANIZING
POWDER COATING
SHEET METAL FABRICATION
OEM COMPONENTS
MIDC AMBAD NASHIK
CNC MACHINING
LASER CUTTING
SHOT BLASTING
HOT-DIP GALVANIZING
POWDER COATING
SHEET METAL FABRICATION
OEM COMPONENTS
MIDC AMBAD NASHIK
3
Manufacturing Plants
About Mahavir Industries
Engineering Scale with Industrial Precision
Mahavir Industries operates from MIDC Nashik with three integrated manufacturing plants designed for high-volume, quality-controlled metal processing.
Our infrastructure combines sheet metal fabrication, laser cutting, shot blasting, hot-dip galvanizing, powder coating, robotic welding, turret processing, and power press operations to deliver consistent industrial output under one management system.
As an ISO 9001:2015 certified company, we focus on process reliability, delivery commitment, and OEM-grade documentation for long-term manufacturing partnerships, with CNC Machining at the final precision stage.
Building a Global Export Footprint in Metal Fabrication
Our vision is to become a trusted global exporter of precision-fabricated metal components through disciplined quality systems, scalable plant operations, and continuous process improvement.
Precision Metal Fabrication
Integrated Processes
Sheet metal fabrication, laser cutting, shot blasting, hot-dip galvanizing & powder coating — fully integrated under one roof in Nashik MIDC industrial zone.
Sheet Metal Fabrication
Laser Cutting
Shot Blasting
Hot-Dip Galvanizing & Powder Coating
CNC Machining
What We Do
Our Capabilities
Integrated industrial capabilities from fabrication to finishing and precision machining.
Sheet Metal Fabrication
Industrial shearing, bending, punching, and forming for enclosures, supports, and structural parts.
Laser Cutting
Precision profile cutting for mild steel, stainless steel, and aluminum with repeatable dimensional control.
Shot Blasting
Surface preparation for rust and scale removal to improve downstream coating performance and adhesion.
Hot Dip Galvanizing
Corrosion-resistant zinc coating with in-house kettle processing and controlled inspection.
OEM Custom Components
Drawing-based manufacturing, sample replication, and batch consistency for OEM supply programs.
CNC Machining
Final precision machining for tolerance-critical parts and repeatable production runs.
Robotic Welding
Automated weld consistency for production assemblies requiring stable quality and throughput.
Power Press
High-speed press operations for repetitive metal shaping, slotting, and blanking applications.
Turret Machine
Turret punching solutions for sheet-based part geometries and efficient production nesting.
Product Range
Precision Components
Galvanized, powder-coated, OEM-grade components made at our MIDC Ambad facility.
View Product
S-Curve Clamp
Hot-Dip Galvanized
View Product
Pipe Clamp Assembly
Multi-Slot · Heavy Duty
View Product
U-Channel Bracket
High Load-Bearing
View Product
Frame Plate
CNC Laser Cut
View Product
Octagonal Mount
Complex Form · Galvanized
View Product
Circular Flange
Round-Square Aperture
View Product
Tray Support Bracket
Powder Coated
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Heavy Mounting Bracket
Powder Coated · Green
Why Mahavir
The Mahavir Advantage
Two decades of precision, reliability, and complete in-house manufacturing for industrial clients across Maharashtra.
01
22+ Years of Excellence
Delivering precision-engineered components to industrial clients across Maharashtra since 2002.
02
Fully Integrated Facility
Shot blasting, galvanizing, CNC, laser, weld, powder coat — all under one roof. Faster turnaround, better QC.
03
3m × 1m × 1m Galvanizing Kettle
One of Nashik's larger in-house galvanizing capacities, handling large structural assemblies in single batches.
04
OEM Drawing-Based Production
CAD drawings or physical samples — exact replication with zero tolerance on deviations for OEM clients.
Production Capacity
CNC Machining95%
Sheet Metal Fabrication92%
Surface Treatment90%
Laser Cutting85%
🏭
MIDC Approved
Industrial Zone Unit
⚙️
5-Ton EOT Crane
Heavy-lift capacity
🔬
Quality Inspection
Every batch checked
🚀
On-Time Delivery
Structured scheduling
Ready to Start Your Project?
Get a free technical consultation and quote from our engineering team within 24 hours.
Get In Touch
Let's Build Together
Mon–Sat, 9AM–6PM. Fast response guaranteed on all industrial enquiries.
Reach Us Directly
Our team is ready to discuss requirements and provide technical guidance for your project.
Phone
+91 83293 57485 +91 92251 28656
Email
mahavirindustries44@gmail.com
Address
XL-42, MIDC Ambad, Nashik — 422010, Maharashtra
Working Hours
Mon – Sat: 9:00 AM – 6:00 PM
DEDICATED SERVICE
Hot-Dip Galvanising Services
Industrial-grade hot-dip galvanizing with full in-house shot blasting — delivering superior corrosion resistance and zinc adhesion for structural and precision components.
3m
Kettle Length
1m
Kettle Width
1m
Kettle Depth
Galvanizing Kettle Specifications
3
meters
LENGTH
1
meter
WIDTH
1
meter
DEPTH
Accommodates structural components, fabricated assemblies, and sheet metal parts up to 3 meters in length — one of the larger in-house kettles in the Nashik region.
Suitable for structural steel, brackets, frames, poles
The Process
Step-by-Step Galvanizing
1
Degreasing & Cleaning
Components cleaned in alkaline solution to remove oils, grease, and organic contaminants from steel surface.
2
Shot Blasting
High-velocity steel shot removes mill scale, rust, and oxides, creating a clean anchor profile for superior zinc adhesion.
3
Pickling (Acid Treatment)
Dilute hydrochloric acid removes remaining oxides and activates the steel surface for optimum flux treatment.
4
Flux Treatment
Zinc ammonium chloride flux prevents re-oxidation and improves zinc wetting during molten zinc immersion.
5
Hot-Dip Galvanizing @ 450°C
Immersed in molten zinc — zinc reacts metallurgically with steel forming bonded zinc-iron alloy layers with full coverage.
6
Quality Inspection
Coating thickness measured with magnetic gauge. Visual inspection for uniform coverage before dispatch.
Pre-Treatment
Shot Blasting Before Galvanizing
Shot blasting before galvanizing removes surface contaminants like rust, mill scale, and old paint — ensuring a chemically clean surface for superior zinc adhesion. It creates a roughened profile that enhances mechanical bonding and ensures uniform coating throughout the component.
Removes Mill Scale & Rust
Eliminates all surface oxides and contaminants for chemically pure base metal.
Creates Anchor Profile
Roughened surface increases mechanical bonding area for stronger zinc adhesion.
Ensures Uniform Coating
Consistent profile results in even zinc thickness across the entire component.
Process Flow
1
Raw steel component received
↓
2
Shot Blasting — surface prep
↓
3
Flux treatment applied
↓
4
Hot-dip galvanizing @ 450°C
↓
✓
Quality check & dispatch
Key Benefits
Why Galvanize?
50+ Year Corrosion Protection
Zinc coating provides 50+ years in rural, 25+ years in industrial environments — far exceeding paint systems.
Metallurgical Bond Strength
Zinc-iron alloy layers are harder than parent steel — cannot be peeled, chipped, or delaminated.
Zero Long-Term Maintenance
No re-painting or maintenance required for decades — dramatically reducing lifecycle costs.
Complete Surface Coverage
Penetrates internal surfaces, weld zones, recesses — areas inaccessible to brush or spray coatings.
Cathodic Protection
Zinc sacrifices itself to protect adjacent steel — even damaged areas remain protected by surrounding zinc.
Cost-Effective Long Term
Upfront galvanizing cost offset by eliminated maintenance, extended service life, and reduced replacement.
Applications
Industries We Serve
🌿
Solar Energy
Module mounting structures
🏗️
Construction
Structural steel, gratings
⚡
Power & Utilities
Transmission towers
🚗
Automotive
Chassis, brackets, frames
🌾
Agriculture
Farm equipment
🏭
Industrial
Platforms, handrails
🚂
Railways
Track fittings, brackets
🏠
Infrastructure
Bridges, poles, fencing
Why Choose Us
The Mahavir Galvanizing Edge
3m × 1m × 1m Kettle Capacity
Larger in-house galvanizing kettle in Nashik — large structural assemblies processed in single immersion batches.
Full In-House Shot Blasting
Complete pre-treatment in-house — no sub-contracting. Perfect surface prep every batch, every time.
22+ Years of Experience
Deep expertise in steel chemistry, coating requirements, and quality parameters developed over two decades.
Post-Galvanizing Powder Coating
Duplex system available — galvanize + powder coat for enhanced aesthetics and additional protection.
Quick Turnaround
Integrated facility means faster cycles — shot blasting and galvanizing coordinated without external sub-contractors.
MIDC Ambad, Nashik Location
Strategic industrial zone location with excellent logistics connectivity for clients across Maharashtra.
Ready to Galvanize?
Send component drawings or dimensions for a fast, accurate galvanizing quote.
